Equipment carrier for electroslag welding
The equipment carrier for electroslag welding is an installation that can be moved on rails featuring a height-adjustable control station on the boom. The installation is operated by a single operator and is exclusively designed for vertical welding of cylindrical and flat steel components with up to three welding heads. As a result of the vertical welding technique, the weld pool is protected against side leakage (interior/exterior) by means of a cooling device.
The control station is firmly mounted on the boom and is equipped with a two-stage electromotive telescopic lifting device. The telescopic lifting device enables the control station to be moved independently of the position of the boom (up/down).
This equipment carrier for electroslag welding is designed for min./max. wall thicknesses of 50–300 mm. The max. welding height is 4,000 mm.
| Equipment carrier for electroslag welding | GT500F-Z4.250K-X1.500Z-ZT4.200SP-Xs250-Ys100 |
|---|---|
| Weight of the installation | approx. 9.000 kg |
| Dimensions | request a project drawing! |
| Control station payload | 120 kg, i.e. 1 person (80 kg + 40 kg of equipment) |
| Undercarriage payload | 2.000 kg (2x welding wire reel) |
| Travel speed, undercarriage | approx. v=6 m/min |
| Lifting speed (lift truck + boom and peripheral equipment) | approx. v=10–1,500 mm/min, continuously adjustable, Speed range 1:150 |
| Feed speed, boom | v=0,2-2,0m/min |
| Telescope lifting speed (2-stage), cumulative | v=0,3-3,0m/min |
| Feed speed, e-support | v=0,1-1,0m/min |
| Wire feed speed | v=0,1-1,0m/min |
| Power supply | 400V/3P/N/PE/50Hz |
| Connected load | 35 kW, 63 amps |
| Equipment carrier with submerged arc welding system for longitudinal seam welding, Rittal control panel, monitor with camera for weld seam monitoring | GT250-Z2.550-X3.200-G |
|---|---|
| Weight of the equipment carrier | ca. 1.600 kg |
| Dimensions | Request project drawing! |
| max. load | 150 kg (2 wire coils) |
| Boom lifting range | min. 750mm max. 3.300mm lifting distance: 2.550mm |
| Lifting speed, regulated | ca. v=100 - 1.200 mm/min, infinitely adjustable |
| Feed path, boom | ca. 3.200mm |
| Feed speed, boom | 100 - 2.000 mm/min |
| Power supply | 400V / 3P / N / PE / 50 Hz |
| Electrical connection capacity | 43.5 kW, 63 amps |
| Stationary tripod with rotating column | GT50D-H2.500-A1.200-XY100-D |
|---|---|
| Maximum attachment weight | 50kg |
| Rotating column | 4x 90° with locking bolt |
| Lifting height (centre of cantilever) | 500 - 3.000 mm |
| Height adjustment | electromotive |
| Extension distance of cantilever | 1.2000 mm |
| Extension adjustment | manual |
| XY-Support | X 100 mm, Y 100 mm |
| Support adjustment | manual |
| Swivel joint with grid | mounted |
| Torch holder with extension pipe and clamping bracket | mounted |
| Chassis | n/a |
| Control unit | remote control |
| Device support with rotating column and chassis | GT200F-H2.500-X1.500-Y750 |
|---|---|
| Maximum attachment weight | 200 kg |
| Rotating column | 2x 180° with locking bolt |
| Lifting height (centre of cantilever) | 750 - 3.250 mm |
| Height adjustment | electromotive |
| Extension distance of cantilever | X 1.500 mm |
| Extension adjustment | electromotive |
| Y-Support (Pinole) | Y 750 mm |
| Support adjustment | electromotive |
| Swivel joint with grid | mounted |
| Steuerung | process monitoring, SPS |
| Chassis | electromotive |
| Control unit | remote control |
| Auxiliary stand | GT50F-H700-A580-XY150-D |
|---|---|
| Maximum attachment weight | 50kg |
| Lifting height (centre of cantilever) | 600 - 1.300 mm |
| Height adjustment | manual |
| Extension distance of cantilever | 580 mm |
| Extension adjustment | manual |
| XY-Support | X 150 mm, Y 150 mm |
| Support adjustment | manual |
| Swivel joint with grid | n/a |
| Torch holder with extension pipe and clamping bracket | mounted |
| Chassis | 2x fixed castor, 2x swivel castor |